Safecast Air Documentation

Reflow soldering SMT components

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Reflow soldering SMT components

There are several surface mount (SMT) components in the kit. These should be soldered onto the board first before the through-hole components. For this step you will need solder paste and tweezers. We use a toaster oven for reflow soldering. If you are new to reflow soldering, there are online resources and tutorials.

Overview of steps

  • Place a small amount of solder paste onto the pads for the component you are working on
  • Use tweezers to pick up, place and align the component onto the solder paste
  • If necessary, use a magnifying lens to check the component placement on the board
  • Repeat steps for all components before reflow soldering
  • Once all of the components below are placed you can begin reflow soldering

Voltage divider resistors for the alphasense 4-electrode gas sensors

R1-R23 odd-numbered resistors (68K) and R2-R24 even-numbered resistors (20K) are paired. For example, R1 & R2 are paired, R3 & R4 etc. Each resistor pair is for one of the 12 analog inputs. The resistor pair form a voltage divider for scaling 0-5V sensor output to 0-1.2V analog input range (using 1.2V internal reference voltage).

  • 20K (0.1%) resistors (R2,4,6,8,10,12,14,16,18,20,22,24)
  • 68K (0.1%) resistors (R1,3,5,7,9,11,13,15,17,19,21,23)
_images/v4_1a.png
_images/v4_1b.png

MOSFEFT power switch components

  • P-Channel MOSFET (Q1)
  • 22 Ohm resistor (R25)
  • 10K resistor (R26)
_images/v4_1h.png

Circuity for toggle switch

  • 20K Resistor (R27)
  • 12K Resistor (R28)
  • 0.1 uF capactor (C1)
  • Schmitt buffer (U8)
_images/v4_1g.png

I2C pull-up resistors

  • 4.7K resistors (R29 and R30)
_images/v4_1e.png

After the last components have been placed, the board is ready to go into the reflow oven. This usually takes aapprox. 5 mins.

Images of the board after reflow soldering

_images/v4_1i.png

_images/v4_1j.png

_images/v4_1k_l.png

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